Last Friday I woke up to an unhappy surprise: the heat source was no longer working in our home. We’ve had issues with our furnace and have basically stopped using it because it puts out a lot of energy and a lot of cold air. Repair calls seem to not help, and we get the “time to replace” talk. We are planning to replace it, but we’ve done a lot of repairs in the home and don’t (can’t) spend the money on that right now. So, we use our gas fireplace and have two portable heaters in the coldest parts of the house. Friday, the pilot light went out in the gas fireplace.
I called the company that installed the fireplace in 2004 and was told to call Puget Sound Energy to come out and relight the pilot (for free PSE does this). That guy came out a couple of hours later, but it wouldn’t stay lit, so that means it is something more than just a pilot light out. Being annoyed with the original company that I called, I called a different energy service that is just down the street. We added a space heater in the living room for the weekend (and it has been cold!).
Company #2 repair guy came out promptly at 9am Monday morning and we spent $224 to essentially have him vacuum out the fireplace. I could tell that he was annoyed that our insert wasn’t coming apart easy for him, but considering he was here for only 45 minutes and I spent over $200, I have little sympathy in that department. He suggested that for another $122 he could replace the thermocouple, that it may go out soon (later reading, we see an average lifespan of 5yrs for those). I said no (already in sticker shock) and he closed it up and I gave him a payment check.
Tuesday morning…. the thermocouple goes out. Which means no fire, no warmth, I’m ready to cry, and feeling very frustrated. So I call company #2, the dispatcher asks if I got an estimate for repair and told her that I was told $122. She has him call to confirm, and now he tells me that price is $257!!!! Are you crazy? After pulling my jaw off the floor, I said “$257?”
Him: yes.
Me: I don’t think I can pay that much
Him: well, if it takes less time it will be less, but it took me a long time to get it undone and I have to take it all apart.
Me: ok, I will call back if we decide to have it repaired. (it is obvious he doesn’t want to work on my fireplace).
So I call company #1 that installed it and I told the guy what was wrong but it would still cost a $99 service call to make sure. I could not get any estimate on parts and labor costs. I am really ready for tears at this point (there have been a lot of little frustrating things going on lately… life isn’t smooth, I know, and really this is bottom of the scale in regards to being a big deal. People all over are going through worse. I’m being a cheap ass and don’t want to spend another $200+).
Kevin tells me he’s sure he can fix it, and we both start googling and youtubing. I find out that the part is less than $20. Yes… you heard me correctly, less than TWENTY DOLLARS! And you can buy it at any hardware store. We went to Home Depot first, but the guy we asked zeroed in on “gas fireplace” and not “thermocouple” and immediately said they don’t have gas fireplaces there. I asked where the furnace parts are. After we wandered around, we decided to go to McLendons. Home Depot has the part, I can guarantee it because the thermocouple is the same in hot water tanks, furnaces, and gas fireplaces. There were three sizes to choose from, we went with the middle, 24″, but the 18″ would have been just fine (and I think it was an 18″ that was removed. Here is the new one:

See that receipt? With tax, $13.13!! We are already coming out ahead. So it was time to start the clock. Kevin has never done this repair before… very green, though he has repair experience around the house. Just not on the gas fireplace. Side note: I know how to change the batteries for the remote
Ok… just a note: I don’t really know “what” I’m talking about. I’m using layman terms, and if you get annoyed by “thingy”, be kind in comments. I’m only trying to save you some money.
7:10
A very sad and cold fireplace.

Remove glass. For our Lennox Elite Series, flipping down the bottom vent and flipping up the top vent, you will see wingnuts at the top of the glass. Remove. It may take a little bit of muscle and a flat tip screwdriver to ease it out. We’ve never removed the glass before, so it was a little more difficult. Take this time to clean the glass. I use White Off. < --link for illustration purposes. You can buy it probably anywhere including a grocery store. Remove logs, lava rocks and be careful not to lose the stuff in front that gives a glow to the front flames (don't know what it's called, sorry).
Remove the burner plate. The screws were pretty tight on the burner plate. coaxing them was difficult especially since it was a tight place to work in. But after loosening, Kevin was able to unscrew by hand and lift out the burner. Also in the back, loosening the gas valve needs to be done (I've added notes at flickr for the locations if you can't see the pic).

Remove a ton of screws on the plate under the burner. (I don’t know why wordpress isn’t letting me close out the code for that pic above… annoying. this text should not be a link).

Kevin has also removed the front facing by the pilot light dials in this pic (four more screws along the sides). Ok, I am seriously wondering why there are so many screws on the part that under the burner? There were surely more 10. Anyway, don’t lose your screws….
After removing the zillions of screws, you can move this section carefully.

The thermocouple is on the far left. Find where it leads to, loosening the couplings, and replace with the new. Easy. (ok, scary to me, easy to do).
Old one:

Now working backwards, put stuff back in place. Lots of screws. Lots.
After putting glass back on, start the pilot light. And guess what? At 8:20:

So an hour and 10 minutes for a novice. I think next time Kevin (or I) could change it out in 30-45 minutes. A lot of time was spent looking for tools and getting acquainted with the fireplace parts.
Initial cost from Company #1: $99
Estimate from Company #2: $257
Actual cost doing it ourselves: $13.13
Huge savings!
Tags: Home Repair Stuff // 2 Comments »